PILOT  PLANT  UNIT  FOR  A  CROSS - FLOW  MICROFILTRATION AND  ULTRAFILTRATION  OF  FERMENTATION  BROTHS

David Senica1, Stojan Kogej1, Aleksander Pavko2
1LEK, Pharmaceutical and Chemical Company, Ljubljana, Slovenia
2Faculty of Chemistry and Chemical Technology, University of Ljubljana, Ljubljana, Slovenia
 

Abstract

A detailed description of an automated pilot plant unit of our original design is given. The operating parameters such as transmembrane pressure drop, cross-flow velocity, permeate flow rate, temperature and pH can be controlled and continuously monitored during test runs. The pilot plant operation is controlled by an industrial programmable logic controller, connected to a personal computer. An original SCADA application was developed which enables a remote control of the pilot plant and data aquisition. The pilot plant can be run either by static or dynamic counterpressure of the permeate. The dynamic counterpressure of the permeate assures a uniform transmembrane pressure drop (UTP) along the whole filtration element. Three different modes of operation can be selected: a constant transmembrane pressure drop mode, a constant flux mode and a stand-by mode for startup and cleaning operations. The unit is succesfully used for the microfiltration and ultrafiltration of various fermentation broths. Some experimental results are shown and discussed.